







Exquisite Description of the Flat Head Knurled Nut
1. Definition and Structural Elegance
The flat head rolling nut is a masterfully engineered fastener, thoughtfully designed with core structural elements as follows:
Flat Head Design: Featuring a sleek, flat top structure, this design stands apart from the protruding convex head of traditional hex nuts. It ensures a snug fit with the workpiece surface, minimizes space utilization, and prevents interference with adjacent components.
Rolling Pattern: Adorning the nut's outer surface are meticulously crafted raised patterns—straight lines, mesh designs, or diamonds—skillfully created through cold extrusion or rolling processes to dramatically enhance friction.
Internal Thread Structure: Precision-crafted internal threads (standard sizes like M3, M4, etc.) seamlessly pair with bolts/studs for a robust mechanical connection.
2. Core Functional Mastery
Anti-Loosening Prowess: The rolling pattern interacts with fingers/tools, amplifying tightening torque through enhanced friction, substantially reducing the risk of loosening even in vibratory environments.
Tool-Free Installation: Effortlessly tightened by hand, it’s perfect for scenarios demanding rapid assembly or maintenance (specialized rolling tools can augment the results).
Low Height Design: The flat head configuration results in a reduced overall height compared to hexagonal nuts, offering superior advantages in thin-walled or compact spaces.
High-Strength Materials: Typically crafted from premium carbon steel (e.g., C1022), stainless steel (304/316), or copper alloy, with surfaces enhanced by galvanization, nickel plating, or blackening to boost corrosion resistance.
3. Typical Application Scenarios
Electronic Marvels: Secure PCB boards, chassis shells, and more, mitigating risks of circuit board deformation or short circuits caused by protruding traditional nuts.
Precision Instruments: Substitute for hex nuts in optical and medical devices, optimizing space usage and simplifying disassembly.
Automotive Industry: Ideal for non-load-bearing parts like interior components and wire harness fixing, balancing fastening needs with lightweight design.
Furniture Manufacturing: Perfect for cabinet door hinges, drawer slides, and beyond, harmonizing aesthetics with functionality.
4. Key Technical Parameters
Thread Specifications: Embracing metric standards from M2 to M12, with select models offering support for imperial systems (e.g., UNC/UNF).
• Height Range: The flat head thickness typically spans 0.5-0.8 times the nominal thread diameter (e.g., M4 nut height is approximately 2-3.2mm).
Torque Requirement: Installation torque should align with material and rolling pattern type; recommended values range from 70% to 85% of standard hex nut specifications.
• Surface Treatment Options:
Galvanized (White Zinc/Blue Zinc): Enhances salt spray resistance to an impressive 48-96 hours.
• Passivation Treatment: Stainless steel models achieve heightened resistance to pitting corrosion.
Dacromet Coating: Optimal for heavy-duty anti-corrosion applications (e.g., maritime equipment).
5. Selection Precautions
• Load Capacity: The flat head design inherently offers slightly lower shear resistance than hexagonal nuts, necessitating verification based on static/dynamic load requirements.
Installation Tools: Electric/pneumatic tools with roller flower adapter heads are recommended, and anti-slip gloves are advisable for manual handling.
Environmental Compatibility: Opt for special alloys (e.g., Inconel 718) or ceramic coatings for high-temperature (>150 ºC) or highly corrosive conditions.