







Exquisite Overview of the Flat Head Knurled Nut
1. Comprehensive Definition and Distinctive Structural Characteristics
The flat head rolling nut is an ingeniously crafted fastener, meticulously designed with a core structure comprising the following elements:
Flat Head Design: Featuring a sleek, flat top, distinct from traditional convex hex nuts, this design ensures seamless integration with the workpiece surface, optimizing space utilization and mitigating interference with adjacent components.
Rolling Pattern: Adorned with aesthetically pleasing, regularly raised patterns such as straight lines, mesh, or diamonds, crafted through advanced cold extrusion or rolling techniques, these patterns notably amplify friction.
Internal Thread Structure: Expertly processed with standard threads (like M3, M4, etc.), these threads seamlessly align with bolts/studs for robust mechanical connectivity.
2. Paramount Functional Features
Anti-Loosening Performance: The contact between the rolling pattern and fingers/tools enhances tightening torque through friction, significantly reducing the risk of loosening in dynamic, vibration-prone environments.
Tool-Free Installation: Capable of being hand-tightened, with specialized rolling tools for enhanced results, this feature is ideal for scenarios demanding swift assembly or maintenance.
Low Height Design: The flat head structure offers a lower overall height compared to hex nuts, providing a distinct advantage in thin-walled parts or densely packed spaces.
High-Strength Materials: Crafted from durable materials such as carbon steel (C1022), stainless steel (304/316), or copper alloy, these nuts can be galvanized, nickel-plated, or blackened to bolster corrosion resistance.
3. Typical Application Scenarios
Electronic Devices: Employed to securely affix PCB boards, chassis shells, etc., preventing risks like circuit board deformation or short circuits caused by traditional nut protrusions.
Precision Instruments: A superior alternative to hex nuts in optical equipment and medical devices, reducing space usage while easing disassembly.
Automotive Industry: Perfect for non-load-bearing components such as interior parts and wire harness fixtures, harmonizing fastening needs with lightweight design goals.
Furniture Manufacturing: Utilized in cabinet door hinges, drawer slides, and other parts, skillfully balancing aesthetics with functionality.
4. Key Technical Parameters
Thread Specifications: Encompassing metric standards from M2 to M12, with certain custom models supporting imperial systems like UNC/UNF.
• Height Range: The flat head's thickness typically ranges from 0.5-0.8 times the nominal thread diameter (e.g., M4 nut height approximately 2-3.2mm).
Torque Requirement: Installation torque must be calibrated based on material and rolling pattern type, with a recommended value generally at 70%-85% of standard hex nut values.
• Surface Treatment Options:
Galvanized (White Zinc/Blue Zinc): Enhances salt spray resistance, ensuring durability for 48-96 hours.
• Passivation Treatment: Augments the pitting corrosion resistance of stainless steel models.
Dacromet Coating: Ideal for robust anti-corrosion needs, such as in marine equipment.
5. Selection Precautions
• Load Capacity: The flat head design implies slightly reduced shear resistance compared to hex nuts, necessitating thorough verification against static/dynamic loads.
Installation Tools: For optimal results, electric/pneumatic tools with roller flower adapter heads are recommended, alongside anti-slip gloves for manual operations.
Environmental Compatibility: For high-temperature (>150 ºC) or highly corrosive environments, select special alloys (like Inconel 718) or advanced ceramic coatings.