





The manufacturing process of galvanized strips is a meticulous and essential procedure, primarily categorized into two distinct types: the robust and resilient hot-dip galvanizing and the precision-driven electroplating galvanizing.
In-depth Exploration of Hot-Dip Galvanized Strip Manufacturing
Hot dip galvanizing is a transformative process where a strip is immersed into a bath of molten zinc, creating a protective zinc layer on its surface. This comprehensive process encompasses the following critical stages:
1. Material Preparation: Carefully select appropriate materials, followed by thorough pre-treatment processes including cleaning and cutting, aimed at removing any impurities such as oil stains and rust, ensuring the material's readiness.
2. Acid Washing and Water Washing: Meticulously eliminate surface impurities and roughen the pull rod surface to significantly enhance zinc layer adhesion.
3. Solvent Treatment: Effectively eliminate oxides and pollutants, ensuring an immaculate surface ready for further processing.
4. Drying: Completely remove moisture to prepare the pull strip's surface for subsequent galvanizing stages.
5. Hot Dip Galvanizing: Submerge the strip into the zinc solution to form a durable zinc layer, central to the galvanization process.
6. Internal and External Blowing: Refine the surface by removing residual impurities and oxides, thereby enhancing zinc layer purity and adhesion.
7. Rolling and Labeling: This step is crucial for the traceability of product quality and the entire production process, ensuring consistency and reliability.
8. Passivation Treatment: Develop an oxide film on the zinc layer surface, significantly boosting its corrosion resistance.
9. Inspection and Packaging: Conduct rigorous quality checks and package the product carefully, facilitating safe transportation and storage.
Intricacies of Galvanized (Cold Galvanized) Strip Manufacturing
Electrogalvanizing employs the principle of electrolysis to deposit a zinc layer on the strip's surface. This process is renowned for its simplicity and cost-effectiveness. The steps involved are as follows:
1. Cleaning: Ensure the pull strip's surface is impeccably clean, free from any oil stains.
2. Electroplating: Utilize electrolysis to meticulously form a zinc layer on the strip's surface, ensuring comprehensive coverage.
3. Passivation (Optional): Optionally enhance the zinc layer's corrosion resistance, further prolonging its lifespan.
Diverse Scope of Application
1. Hot Dip Galvanized Strip:
Renowned for its outstanding corrosion resistance, it finds extensive applications in outdoor steel structures, such as industrial plants and bridges, providing unparalleled durability.
Additionally, it is favored in high-strength, durability-demanding scenarios, including reinforced connections and framework construction within the building industry.
2. Galvanized Strip:
Primarily utilized in indoor steel structures where aesthetics are paramount, delivering exceptional visual appeal.
Thanks to its cost-effectiveness, it is prevalent in sectors like steel structure purlin support and greenhouses for aquaculture. However, its anti-corrosive properties are slightly less robust compared to hot-dip galvanizing, making it unsuitable for harsh environments.
In conclusion, the selection of a suitable galvanized strip manufacturing process and application is contingent upon specific needs and environmental conditions. A holistic consideration of aspects like material, size, galvanized layer quality, and usage scenarios is imperative for optimal choice.