Heavy-Duty Flat Washer with Customizable Features for Mechanical Needs

• Customization: Available
• Type: Flat Gasket
• Material: Stainless Steel
• Model NO.: 1-1
• Combination Washer Structure: A Type
• Combination Washer Packaging: All Inclusive
• Spring Washer Type: Standard
• Use: Mechanical
• Customized Services: Customizable
• Transport Package: Container Container
• Specification: 1-10
• Trademark: Huilin
• Origin: Handan, Hebei
• HS Code: 0101101010
• Production Capacity: 50000

Product Description

A flat washer is a precision-engineered thin metal component, purposefully designed to minimize friction, prevent leakage, offer isolation, avert loosening, and evenly distribute pressure. Below is an in-depth exploration of the indispensable flat washers:

1, Main Features and Applications

• Enhanced Contact Area: Flat washers are adept at expanding the contact surface between bolts or nuts and their attached components, effectively dispersing pressure. This serves to protect the integrity of the surface from potential damage or crushing.

Anti-Slip and Anti-Bite: During fastening installations, flat washers play a pivotal role in preventing loosening caused by vibrations or other factors. Additionally, they exhibit an anti-bite feature, simplifying the disassembly process.

• Versatile Materials: Constructed from a variety of refined metal materials such as carbon steel, stainless steel, and copper, flat washers cater to diverse environmental conditions and application requirements.

2, Specifications and Standards

Standard Dimensions: The dimensions of flat washers, encompassing inner diameter, outer diameter, and thickness, are standardized according to their model and intended application. For instance, the M1.6 model boasts an inner diameter of 1.6mm, outer diameter of 4mm, and thickness of 0.3mm; while the M10 model showcases an inner diameter of 10mm, outer diameter of 20mm, and thickness of 2mm.

National Standards: Flat washers adhere to a suite of national standards, such as GB/T 95-2002 'Flat Gaskets Class C' and GB/T 97.1-2002 'Flat Gaskets Class A'. These standards delineate dimensions, tolerances, materials, and technical prerequisites for flat washers.

3, Application Scenarios

Mechanical Equipment: In mechanical assemblies, flat washers are integral at bolt and nut junctions, ensuring the unwavering stability and reliability of each connection.

Automotive Industry: Within automotive manufacturing, flat washers are critical at the juncture of essential components like engines and transmissions, enhancing the durability and safety of these connectors.

Construction Industry: The construction sector relies on flat washers in steel structure and pipeline connections, safeguarding against loosening from vibrations or external forces.

4, Performance and Limitations

Performance: Exhibiting remarkable compressive and wear resistance, flat washers ensure stable connections even under high-pressure conditions. Their anti-slip and anti-bite characteristics further bolster the security and reliability of fastened connections.

• Limitations: In specific challenging environments—characterized by extreme temperatures, high humidity, or corrosive conditions—the performance of flat washers can be compromised. Additionally, excessive tightening axial force at connection points might deform the washer into a disc shape, impairing its pressure distribution capability. To mitigate this, materials must be carefully selected, and hardness increased appropriately.

In conclusion, as ubiquitous auxiliary components in fastening systems, flat washers are pivotal in industries such as mechanical engineering, the automotive sector, and construction. A comprehensive understanding of their characteristics, specifications, application scenarios, and performance limitations is vital for optimal selection and usage, thereby ensuring robust and reliable connections.