Customizable Steel Structure Accessories for Synchronous Belt Pressure Plates

• Customization: Available
• After-sales Service: Three Months
• Warranty: Three Months
• Model NO.: 1-1
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: Economical CNC Machine Tools
• Certification: GS
• Condition: New
• Material: Aluminum
• Surface Treatment: Oxidation
• Whether to Support Customization: Support
• Applicable: Manufacturing, Construction, etc.
• Transport Package: Container
• Specification: 1-100
• Trademark: Huilin
• Origin: Handan, Hebei
• HS Code: 0101101010
• Production Capacity: 50000

Product Description

The synchronous belt clamping plate—often referred to as the synchronous belt pressure plate—serves as a pivotal component in securing the contact interface between the synchronous belt and pulley. This instrumental device not only prevents slippage but also finds extensive application in industrial transmission systems. By ensuring seamless meshing between the synchronous belt teeth and grooves through the application of mechanical clamping force, it significantly enhances both transmission efficiency and stability. Below, we delve into its essential attributes and classifications:

1, Structural principle

1. Pressure plate body:

Typically crafted from robust metal sheets such as aluminum alloy or stainless steel, these plates feature toothed or friction-enhancing surface patterns. This design mirrors the synchronous belt's tooth profile, optimizing contact area efficiency.

These pressure plates come in versatile shapes, including the H-shaped design, which clamps securely on both sides, and the T-shaped variant, compressing efficiently on a single side. They cater to a range of bandwidths and pulley diameters.

2. Tightening method:

The pressure plate is anchored firmly on both sides of the pulley using bolts, screws, or quick clamps. The bolt torque can be meticulously adjusted to finely tune the clamping force.

Certain models incorporate innovative designs such as eccentric wheels or lever mechanisms, facilitating tool-free quick adjustments with ease.

2, Material and Craftsmanship

• Material selection:

Aluminum alloy (6061-T6): This material is prized for its lightweight nature and superior corrosion resistance, making it an ideal choice for general industrial applications.

Stainless steel (304/316): Known for its exceptional corrosion resistance, it excels in environments that are either humid or chemically aggressive.

• Surface treatment:

Enhancements such as anodizing (available in black or silver), galvanizing, or spraying are employed to boost wear resistance while elevating the aesthetic appeal.

3, Core functions

1. Anti slip:

The pressure plate tightens the synchronous belt via its toothed or friction surface, thereby amplifying friction and effectively preventing belt slippage under substantial loads.

2. Quick installation:

Thanks to its modular design, the pressure plate supports swift disassembly and assembly of pulleys and synchronous belts, significantly cutting down on maintenance time and costs.

3. Tension adjustment:

By skillfully adjusting the bolt torque, users can precisely manage the pre-tightening force of the synchronous belt, balancing both transmission efficiency and the belt's longevity.

4, Application scenarios

CNC machine tools: Integral in driving tool holders or rotating tables, ensuring impeccable high-precision positioning.

3D printer: Powers the movement across the X/Y/Z axes, adeptly handling frequent start-stop cycles and directional shifts.

Packaging machinery: Synchronizes conveyor belts and rotating tables, guaranteeing stability even during high-speed operations.

5, Installation specifications

1. Matching requirements:

The pressure plate's width must align with the synchronous belt's width, while the tooth pitch should correspond to the belt's grooves (such as HTD5M, AT10, etc.).

2. Operation steps:

Once the synchronous belt is inserted into the pulley, symmetrically install the pressure plate and pre-tighten the bolts.

Gradually tighten the bolts on both sides alternately to prevent any misalignment or deflection due to uneven tension.
In summary, the synchronous belt pressure plate emerges as the go-to solution for securing synchronous belts in industrial transmission systems. Through its precise tooth meshing and modular design, it is especially advantageous for high-precision, high-load, and maintenance-intensive environments.