Discover the remarkable Fish Eye Washer, a fastener accessory showcasing a distinctive concave-convex design. Dive into a comprehensive exploration of its unique structural attributes, versatile functional applications, premium material specifications, and unparalleled advantageous value.
1, Structure and Material Characteristics
Sophisticated Concave-Convex Biomimetic Design
Ingenious Pressure Dispersion Principle: Featuring a fisheye-shaped convex surface, the gasket expertly disperses concentrated pressure across multiple convex points through strategic point contact, replacing traditional surface contact. This innovative design significantly diminishes local stress, enhancing fastening stability and integrity.
Core Material Excellence:
Stainless Steel 304 (A2-70): Renowned for its robust corrosion resistance, making it ideal for humid or outdoor settings like shipbuilding and chemical equipment, ensuring enduring performance across diverse scenarios.
Enhanced Galvanizing Treatment: Select models receive a galvanized surface treatment, boosting rust resistance and prolonging service life, perfectly suited for high-load industries such as mechanical manufacturing and construction engineering.
Specification
Comprehensive Standard Coverage: Available in common specifications including M3-M12 (metric) and 4#-18# (imperial), facilitating seamless compatibility with both countersunk and semi-countersunk screws.
Tailored Customization Service: We offer bespoke, non-standard customization tailored to meet specific customer needs, accommodating unique thread or size requirements with precision.
2, Function and Application Scenarios
Superior Tightening and Strengthening
Innovative Anti-Loosening Design: The distinctive concave-convex structure enhances friction, effectively minimizing the risk of screw loosening due to vibration or impact. Its application spans precision fields such as mechanical equipment and electronic instruments, ensuring reliability.
Sealing Mastery: Select models (e.g., O-section) can be expertly paired with sealing rings, achieving optimal shaft or hole sealing. Ideal for applications requiring leak prevention in cylinders, valves, and fittings.
Scene Adaptation
Industrial Manufacturing Excellence: In automotive, food machinery, and pharmaceutical equipment industries, fisheye gaskets ensure equipment operates with long-term stability, owing to their superior wear and corrosion resistance.
Empowering the Civilian Sector: In furniture installation and home appliance maintenance, these washers mitigate material deformation risk, distributing pressure to enhance durability and extend service life.
3, Technical Parameters and Advantages
Impressive Temperature Resistance Range: From -40 ºC to 200 ºC and -20 ºC to 150 ºC, demonstrating robust adaptability to extreme environmental conditions.
Extended Service Life: Lasting over 5 years under normal working conditions, with maintenance costs slashed by 60%, ensuring long-lasting performance.
4, Industry Application Cases
Automobile Innovations
Revolutionary Sliding Tower Top Modification: By refining the suspension system with fisheye washers (wave top), tire adhesion in corners is significantly enhanced, boosting vehicle cornering speed by 10%-15%.
Mechanical Engineering Prowess
Hydraulic Cylinder Sealing Solution: Fish eye gaskets (such as copper straw caps) are strategically employed at high-pressure oil pipe joints, effectively preventing oil leakage and maintaining stable system pressure.
Advanced Construction Work
Steel Structure Connection Innovation: Incorporating fisheye washers at bolt fastening points distributes stress concentration, mitigating the risk of connection failure due to material fatigue.
5, Selection and Usage Suggestions
Key Considerations for Purchasing
Optimal Material Matching: Select the material based on the usage environment. Stainless steel 304 is recommended for humid settings, while SUS316 is ideal for highly corrosive environments.
Precise Specification Confirmation: Verify thread size and screw model to ensure the washer's inner diameter seamlessly matches the bolt's outer diameter, preventing overly loose or tight installation.
Usage Precautions
Installation Specifications: Ensure a flawless and precise installation of gaskets by avoiding any skewing. Achieve an even distribution of force across the protrusions, safeguarding against deformation which may result from excessive localized pressure. This meticulous attention during installation ensures the longevity and optimal performance of your 304 Stainless Steel Conical Bowl Washer, enhancing its reliability in construction and manufacturing applications.
Regular Inspection: To maintain peak performance in demanding environments characterized by severe vibrations or elevated temperatures, it is highly advisable to conduct a thorough inspection of the gasket every six months. Promptly replacing any worn components is crucial. This proactive maintenance strategy ensures the durability and efficiency of your 304 Stainless Steel Conical Bowl Washer, guaranteeing it remains a robust solution in both construction and manufacturing settings.
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