





The creation of galvanized strips unfolds through two fascinating techniques: the robust and enduring hot-dip galvanizing and the sleek, cost-efficient electroplating galvanizing.
The Art of Crafting Hot-Dip Galvanized Strips
Hot dip galvanizing is an immersive process where strips are submerged in a molten zinc bath, endowing their surfaces with a protective zinc coating, through a series of meticulous steps:
1. Material preparation: Carefully select optimal stretching materials and conduct essential pre-treatments, including cleaning and precision cutting, to eliminate impurities like oil stains and rust, ensuring a pristine start.
2. Acid washing and water washing: This dual-action scrubbing not only eradicates surface impurities but also skillfully roughens the pull rod's surface to enhance zinc layer adhesion.
3. Solvent treatment: Meticulously strip away oxides and pollutants, achieving an impeccably clean surface, ready for the galvanizing magic.
4. Drying: Moisture is meticulously removed, ensuring the pull strip is perfectly dry and ready for zinc immersion.
5. Hot dip galvanizing: The zenith of the process—submerging the strip into the zinc solution, which crafts an impeccable zinc layer.
6. Internal and external blowing: Precision removal of surface impurities and oxides, refining the zinc layer's purity and adhesion.
7. Rolling and labeling: A system of organized traceability, ensuring each product's quality and production journey is distinctly identifiable.
8. Passivation treatment: A cutting-edge oxide film forms on the zinc surface, significantly enhancing corrosion resistance.
9. Inspection and packaging: A rigorous quality assurance step, designed to guarantee excellence and facilitate seamless transport and storage.
The Intricacy of Galvanized (Cold Galvanized) Strip Production
Electrogalvanizing, a marvel of electrolysis, deposits a zinc layer on strip surfaces in a process that is both deceptively simple and economically advantageous. This involves:
1. Cleaning: Immaculately cleanse the pull strip's surface, banishing oil stains to achieve a pristine slate.
2. Electroplating: Through the wonders of electrolysis, a protective zinc layer elegantly envelops the strip's surface.
3. Passivation (optional): Enhance zinc layer's corrosion fortitude, ensuring longevity and durability.
Expansive Applications
1. Hot dip galvanized strip:
Renowned for its stellar corrosion resistance, it reigns supreme in outdoor steel structure projects like industrial plants and grand bridges.
Its robust strength and durability make it indispensable for demanding scenarios such as steel bar connections and frame structures in construction.
2. Galvanized strip:
Perfectly suited for indoor steel structures where aesthetics are paramount.
Favored for its economic advantages, it thrives in areas like steel structure purlin supports and aquaculture greenhouses, though its corrosion resistance is slightly less than its hot-dip counterpart, making it unsuitable for highly corrosive environments.
Ultimately, the choice of galvanized strip manufacturing process and application scope hinges on specific requirements and environmental conditions. Comprehensive evaluation of factors such as material specifications, the quality of the zinc layer, and the intended usage environment of the pull strip is crucial in making an informed decision.