Reliable U-Shaped Belt Accessories for Enhanced Performance and Durability

• Customization: Available
• After-sales Service: Three Months
• Warranty: Three Months
• Model NO.: 1-1
• Process Usage: Metal-Cutting CNC Machine Tools
• Movement Method: Linear Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.01~0.02(mm)
• Performance Classification: Economical CNC Machine Tools
• Certification: GS
• Condition: New
• Material: Aluminum
• Surface Treatment: Oxidation
• Whether to Support Customization: Support
• Applicable: Manufacturing, Construction, etc.
• Transport Package: Container
• Specification: 1-100
• Trademark: Huilin
• Origin: Handan, Hebei
• HS Code: 0101101010
• Production Capacity: 50000

Product Description

The synchronous belt clamping plate, often referred to as the synchronous belt clamping plate, is an indispensable component in industrial transmission systems. Its primary role is to securely anchor the contact interface between the synchronous belt and the pulley, effectively preventing any undesired slipping. This component is crucial for ensuring seamless meshing between the belt teeth and the pulley grooves by utilizing mechanical clamping force, which significantly boosts transmission efficiency and stability. Below, we delve into its core attributes and classifications:

1. Structural Principle

1. Pressure Plate Body:

Typically crafted from robust metal sheets such as aluminum alloy or stainless steel, the pressure plate boasts a surface adorned with teeth or friction patterns. This design perfectly aligns with the synchronous belt's tooth profile, amplifying the contact area and ensuring a snug fit.

Commonly available in H-shaped (clamped on both sides) and T-shaped (compressed on one side) designs, these shapes are tailored to accommodate varying bandwidths and pulley diameters.

2. Tightening Method:

The pressure plate is affixed to the pulley sides using bolts, screws, or quick clamps. By meticulously adjusting the bolt torque, the clamping force is finely controlled, ensuring optimal performance.

Innovative models incorporate eccentric wheels or lever mechanisms, allowing for tool-free and rapid adjustments on the fly.

2. Material and Craftsmanship

• Material Selection:

Aluminum alloy (6061-T6): Known for its lightweight and corrosion-resistant properties, making it ideal for general industrial applications.

Stainless steel (304/316): Offers superior corrosion resistance, perfect for environments exposed to moisture or chemical agents.

• Surface Treatment:

Techniques such as anodizing (in black or silver), galvanizing, or spraying are employed to enhance both wear resistance and visual appeal.

3. Core Functions

1. Anti-Slip Mechanism:

The unique tooth or friction surface design tightly grips the synchronous belt, significantly boosting friction and preventing slippage under high load conditions.

2. Quick Installation:

The modular design facilitates swift disassembly and assembly of pulleys and belts, effectively reducing maintenance time and costs.

3. Tension Adjustment:

Through precise bolt torque adjustments, the pre-tightening force of the belt is carefully managed, balancing transmission efficiency with belt longevity.

4. Application Scenarios

CNC Machine Tools: Powers the tool holder or rotating table with precision, ensuring impeccable positioning.

3D Printers: Drives X/Y/Z axis movements, perfectly suited for frequent start-stop actions and directional shifts.

Packaging Machinery: Synchronizes conveyor belts and rotating tables for unwavering stability during high-speed operations.

5. Installation Specifications

1. Matching Requirements:

The pressure plate's width must align with that of the synchronous belt, and the tooth pitch should perfectly complement the belt's grooves (e.g., HTD5M, AT10, etc.).

2. Operation Steps:

Begin by inserting the synchronous belt into the pulley, followed by symmetrically installing the pressure plate and pre-tightening the bolts.

Alternately tighten the bolts on both sides gradually to maintain balance and prevent the belt from deflecting due to uneven tension.
In conclusion, the synchronous belt clamping plate emerges as the go-to solution for securing synchronous belts within industrial transmission systems. Its design, characterized by tooth meshing and modularity, is particularly adept for scenarios requiring high precision, substantial load capacity, and frequent maintenance.