





The creation of galvanized strips is a nuanced art, primarily categorized into two distinct methodologies: the robust hot-dip galvanizing and the precision-driven electroplating galvanizing. Each offers unique benefits tailored to diverse project needs.
Expert Overview of the Hot-Dip Galvanized Strip Manufacturing Process
Hot-dip galvanizing is a meticulous process where strips are submerged into a molten zinc bath, creating a protective zinc coating. This process is both comprehensive and detailed, as it includes several critical stages:
1. Material Preparation: Select high-quality stretching materials and conduct thorough pre-treatment processes like cleaning and cutting to eliminate impurities such as oil stains and rust, ensuring a pristine starting point.
2. Acid and Water Washing: Thoroughly cleanse the surface impurities and roughen the pull rod surface, enhancing the zinc layer's adhesion capabilities.
3. Solvent Treatment: Strategically eliminate oxides and contaminants to maintain impeccable surface cleanliness, setting the stage for superior zinc adhesion.
4. Drying: Effectively remove moisture to ensure the pull strip’s surface is perfectly dry, ready for the next stage.
5. Hot Dip Galvanizing: Immerse the strip in zinc solution, resulting in a robust and uniform zinc layer that provides long-lasting protection.
6. Internal and External Blowing: Utilize advanced techniques to eradicate surface impurities and oxides, thus enhancing the zinc layer's purity and adhesion.
7. Rolling and Labeling: This step not only ensures easy traceability of product quality but also documents the entire production process meticulously.
8. Passivation Treatment: Expertly form an oxide film on the zinc layer surface, substantially boosting its corrosion resistance and longevity.
9. Inspection and Packaging: Conduct thorough quality checks and package carefully to guarantee easy transportation and long-term storage of high-quality products.
In-Depth Insight into the Manufacturing Process of Galvanized (Cold Galvanized) Strip
Electrogalvanizing employs electrolysis to deposit a zinc layer on the strip's surface, a method prized for its simplicity and cost-effectiveness. The method follows these essential steps:
1. Cleaning: Meticulously ensure a spotless strip surface, free from any oil stains, setting a clean foundation.
2. Electroplating: Through electrolysis, skillfully deposit a uniform zinc layer on the strip's surface, achieving cost-effective protection.
3. Passivation (Optional): Opt to enhance the zinc layer's corrosion resistance, extending the product's lifespan in demanding environments.
Comprehensive Application Scope
1. Hot Dip Galvanized Strip:
Renowned for its outstanding corrosion resistance, it is extensively utilized in outdoor steel structures, including industrial plants and bridges, providing unmatched durability.
Additionally, it excels in high-strength and durable applications, such as steel bar connections and frame construction in the building industry, meeting rigorous structural demands.
2. Galvanized Strip:
Favored for indoor steel structures where aesthetic appeal is paramount, offering both functionality and style.
Its economical nature makes it ideal for steel structure purlin support and greenhouse applications in aquaculture. However, its anti-corrosion capabilities are less robust compared to hot-dip galvanizing, making it unsuitable for highly corrosive environments.
In conclusion, selecting the appropriate galvanized strip involves considering specific requirements and application settings. Deliberate on factors such as material quality, size, the integrity of the galvanized layer, and the intended use scenario to ensure optimal performance and sustainability.